Norms Restoration - 31 Seater Projects

1952 AEC Regal III [2547]

2017


November Body

1 Nov
Norman Julian
The brackets here are bolted onto the end of the chassis forks.
John Lidstone
Proper bumper then - not to be argued with!




2 Nov
Norman Julian
I promise I wont post anymore of this area.
The bumper brackets are painted and put back up.
The thickness of the steel for those that showed interest is 5/16" or 8mm thick.
So Carle Gregory I wouldn't suggest hitting her at the front or the rear. LOL.
The other thing was that because I put the glass back in the rear emergency door I had to put the locking bar back on to keep it closed.





Norman Julian
I was thinking about it some time ago Frank Bugby but I'm short a few things.
Like the destination blind and the mechanisms as in photos below.
I was lucky to get the outside panel.

2 Nov
Norman Julian
I don't have this
2 Nov
Norman Julian
. . . or this.
I don't have a spare destination blind either.
Bob Gioia
We should be able to help you out Norman Julian
Greg Scott
Looking good norm !
Keep posting, it's good to see all that area and you're ideas !
Norman Julian
Thanks Greg.
Gregor Neil Robertson
8mm is big stuff!
That on there forever!
Looks great - real classic chassis work.
This all must be expensive work.
You may have to sell your house - but the bus will be a very comfortable home.
Norman Julian
I try not to think of the expense Gregor.
Gregor Neil Robertson
Yes we all tend to do that.
And storage costs are below the belt but over the years they mount up.
Tens of thousands!
We have to be very careful that the resto costs dont overtake the final market value.
My Bedford lorry (m type, 49) was £3000 when bought 15 years ago.
But cost £10000 to store in 15 years!
And £6000 to restore.
Its final value today is about £12000.
Oh dear.
Should have been restoring a Jaguar XK 120.
Norman Julian
I don't go into restorations and worry what their value down the track may be.
This is a hobby more than anything.
To get things done today is expensive.
Gregor Neil Robertson
Of course youre right to do as much as possible yourself.
And yes, few of us ever analyse the economics of our hobby!
Are you in the motor trade or is this purely a hobby?
I should have spent my rather long life in restoration but for many years I was a BBC radio reporter.
I always had a vehicle restoration on the side but it was often years before completion.
John Lidstone
Mint
Norman Julian
8 November ·
Thanks Carl. These are what I picked up some time ago. I have no memory of the ticket machine on the right. I do though remember the ticket holder in the middle. The 31 seaters like the frog I'm restoring had it mounted on a stand over the engine cover. The conductors also had it on the d/deckers with the bag on the left carrying the cash. The sleeve in the middle of the bag used to carry the ticket holder.
Carle Gregory
it might be a Brisbane "thing" and it might be a local independant bus line machine, Bayside Buses
Brian Blunt
The frogs�� definitely used Ultimate machines in the earlier days. Probably phased out due to limited range of tickets available.
Feral Pigeon
Utlimate machines were still in regular use for queue conductors at least into the 1990s
Norman Julian
Yeah they certainly did Brian because the frame that holds the machine is still on most frogs that I have seen it's just that the machine itself I had not seen before as far as I can remember.
I just remember getting on and receiving a ticket from the ticket holder.
Feral Pigeon
UTA buses up and including the MKI & MKII Mercedes had the Ultimate machine bracket with ticket case holder attached as one piece (not separate as seen in photo) when new.
Steve Hardie
The ticket Machines came out just after the War and were used by what they called platform conductors
They were used to streamline the boarding process and My Grandfather said if You were a naughty Driver You could be put on the platforms as punishment for your sins and lose money as the payrates were different
Norman Julian
Thanks for that infomation, Steve.
Feral Pigeon
The DGT & PTC also had conductors on your 31 seaters, if that was the only bus available at the time and the rotered shift was a two-man shift
Norman Julian
12 November at 15:23
Sorry I deleted the last post by accident.
I had a little time this afternoon so I replaced this panel.
It was dented and rusty so it was easier to replace rather than repair.
A simple 3 folds.
I feel there are quite a few more I will be doing this to.

Norman Julian 13 November ·
Gees I see red when I see this.
Only one thing that suits that size dent and it is a fork.
I used to be in retail and was on and off a fork all the time and in all that time I have never had an issue like this. Bloody carelessness and I really hate it.
Just a little more care and concentration and slow down a little and crap like this wont happen.
I noticed it at the merchant when I picked it up.
Also it wasn't strapped up on a pallet by itself it was with something else alot heavier so they had to cut the straps to take the other thing off.
Needless to say I had to tie it down even more on the trailer so it wouldn't slide out.
Not happy and in my way explained my concerns.
You get the same old line " I can get you another one if you like", but what's the point.
Fortunately I just got home and unloaded it and that was the only issue.
Robert Schofield
Norman,People Are Very Careless.
Norman Julian
Over $600 worth of aluminium and it was strapped up with something else. Damage could have been worse.
Robert Schofield
By The Way I Like Your Head Photograph With Your Bus & An Orange P76.Great Photograph.
Norman Julian
Thanks! That was taken the day she arrived. It was about a km up the road where there was a clearing. I drove the yellow rally car up there.
Robert Schofield
Thank You For Sharing.Best Wishes Now & Always,Norman.
Robert Schofield
Cheers Now For Now & The Coming Festive Season.
Norman Julian
Same to you mate.
Keith Gillian
Where did you buy it from norm
Norman Julian
It's irrelevant now Keith.
Keith Gillian
Norman Julian i might of been able to get you a discount
Gregor Neil Robertson
Maddening. And so unnecessary. Not an easy fix, that.
Norman Julian
I can work around this but that's not the point
Norman Julian 15th Nov
Another panel replaced.
This panel which sits in the cabin area near the engine opposite the driver.
The fire extinguisher panel had an abundance of unnessary holes and dings.
The timber bracket you can see sits on the panel and holds the extinguisher in position.
You can see the 2 extra holes in the centre.
They were put there at some stage because the 2 end brackets thread in the bulk head wall are stripped.
I placed a reinforcing bracket onto the existing metal that is there and will tap 2 new threads.
The 2 holes in the wooden bracket will be filled in before painting.

Brian Musgrove
No doubt about you, your a man of detail!
Norman Julian
Thanks Brian.
Norman Julian
I was going to make a new bracket but to be honest I don't know a reliable timber to use. They tend to split these days because most are too green.
Gary Russell
Maybe a demolition place could supply some hardwood pieces.
Norman Julian
It's OK mate. This will turn out alright after some woodfiller and a coat of paint




Norm Julian 15th Nov
Back view with a bracket welded behind the old one and retapped threads.





Norman Julian 15th Nov
If anyone has a spare one of these that they would like to get rid of then I am going to need one for the Leyland.
Anton Frank
What did they fill them with Norm...
Norman Julian
Well the stuff I got out of it today was dirty old shit. It looked like tooheys old beer. Even had the head on it. LOL
Norman Julian
Seriously the bottle said foam
Anton Frank
My guess would have been a soda charge.
I was always a Tooths Old lover myself.
Norman Julian
This will only be used for aesthetics. I will have a few smaller powder types in places not seen.
Frank Bugby
Only new rear engine buses catch fire
Norman Julian
There has been quite a few, especially in England.
Norman Julian 18 Nov
This panel will be replaced because as you can see it comes up short.
It is behind the door so was hard to see the gap.
Norman Julian 18 Nov
Change of pace today.
There is a little bit of timber in this bus and on either side of the front and back doors we have these lengths of maple that are around 1.5 metres long.
Not sure why they were used, probably a means to an ends but getting the size wasn't an easy task.
In the end I'm using spotted gum.
The only reason Im using it is because the size fits the task.
It only has to sit there and stay straight.
I have replaced the original because the original is dented and split.




Gregor Neil Robertson
Terrific photos Norman.
I came on your story only about 4 months ago so I’ve missed a lot of fun!
But I can see in these pics the quality of your chassis/framing work.
A just to see.
Looking at some of the sorry hen houses in the Scottish Bus Museum near me, the owners need to benefit from your experience.
Gregor Neil Robertson
I’ll try to send more from Lathalmond, Bus Museum in Fife, just north of River Forth, south east Scotland.

Do you have any known UK ancestry?
Norman Julian
1 of the museums over there has a CX19 from Sydney.
You guys did a great job restoring that.
Norman Julian
German, Spanish and French.
Scott Wilson
1877.
Norman Julian
No Scott I wasn't born in 1877.
Though sometimes it feels like I have. LOL
Norman Julian
That's a beauty!.
Gregor Neil Robertson
One of my projects - ‘49 Bedford M type tipper lorry - a rented corner of a workshop unit near Edinburgh.
Norman Julian Wow!
Good project.
Probably a bit cool now for you?
Gregor Neil Robertson
Yes I dread the winters.
At 75 yo I’m likely to leave the project alone for the next 3 months.
I’ve a workshop at home for smaller projects.
It’s tolerable but any temp below 8deg C is just too unpleasant.
Fingers freeze
James Webb
The canadians get around the cold by running big boilers in their sheds and piping the water to the house.
Makes for a warm shed.
Norman Julian
Here is the reason for replacing them.

Norman Julian 20 Nov
Small things I did today.
Started working on the fire extinguisher and it's components.






Norman Julian
Norman Julian
Peter Velthuis
Nice work Norm.
Norman Julian
Thanks mate.
The extinguisher itself is next.
Norman Julian
Hey Pete don't tell anyone but I did a naughty thing and used bog to fill in the holes.
Robert Bothwell
Was there any part of this bus not completely stuffed Norman !
Norman Julian
I believe in complete restorations not makeovers.
Norman Julian 20th Nov
The last time it was serviced I guess.
Norman Julian
These are what they looked like after a buff.

Norman Julian
This is the wall bracket after the holes where filled in and painted.

Norman Julian
When this bus was decommissioned it was pretty much past it's use by date.
When it started it's second life it would have been lucky to get maintained.
I believe it got a quick paint job at some stage so things like this got a quick run over with a paint brush and at first glance it would have looked good, but was hiding a multitude of sins.
Going back even further when the government had it the bus got an overhaul every 5 years or so which would have been a strip down of lower body panels that were damaged.
The frame checked for damage and rust.
The engine may have been taken out and replaced as was the gearbox. etc, etc.
What I am doing to her is second only to her being brand new.


Norman Julian 20th Nov
Small things I did today.
Started working on the fire extinguisher and it's components.

Peter Velthuis
Nice work Norm.
Norman Julian
Thanks mate.
The extinguisher itself is next.
Norman Julian 20th Nov
Hey Pete don't tell anyone but I did a naughty thing and used bog to fill in the holes.
Robert Bothwell
Was there any part of this bus not completely stuffed Norman !
Norman Julian
Ha ha.
You wouldn't think so wouldn't you Robert Bothwell.
I believe I found a screw that wasn't rusted out once, but I can't be sure.
Robert Bothwell
Norman Julian I'm sure the bus will be amazing when you have finished it.
Norman Julian
I'd settle for satisfactory Rob thanks.
Norman Julian
I believe in complete restorations not makeovers.
Norman Julian 21st Nov
Another small job out of the way.




A new belt was added and the chrome buckle pieces buffed up nicely
Norman Julian 25 Nov
The hand brake finishing plate reading to go back in.
I replaced the 2 thicknesses of leather with 2 thicknesses of rubber.
I had to sand deep to get all the dents and deep scratches out of the aluminium.
I didn't buff this to a high polish, instead I just used a 400g wet and dry and gave it the brushed aluminium finish.




Robert Bothwell
Incredible difference.
Charles Shipway
Norman what a great finish you achieved worth every minute spent doing it
Norman Julian
Thanks Robert and Charles. It came up OK. I'm glad I didn't polish it.
James Leonard Garrod
I think it looks better this way, Norm. 2 'Idiot excemptions' earned.
Mark Spencer
It does look really great Norm.
Norman Julian 26 Nov
Robert Bothwell
As old as me.
Norman Julian
Young at heart Rob.!
Norman Julian 26 Nov
Spent today on the extinguisher.
I decided to paint strip it and then polished up the name plate before working on the body.
I took the 2 smaller plates off and polished them up.



Norman Julian
You don't realise how much small stuff there is to do on a resto like this.
James Leonard Garrod
The dollars are in the detail Norm and you'll probably always find some thing you forgot or shoulda/coulda done better. Don't beat yourself up fella, you've done bloody well !
Norman Julian
James Leonard Garrod The same thing happened with my first car I restored. I kept doing all these small jobs then after what seemed like forever it was finished.
James Leonard Garrod
Ditto.....
Norman Julian 28 Nov
Tomorrow's job.
This will be the locking system for the battery box door.
Conceiled from the outside but will also look period.
It is used for latching the rear fire exit.
This will be useful.
I will worry about the Leyland when I get around to it.



Mark Spencer
I will be interested in what you are going to do here.
Stuart Brown
Most ute tailgates work with a variety of this latching system.
David Wilson
Poor little Leyland -here it is back in 1972
Norman Julian
Yeah! The day I saw her up near Macksville for the first time in years I was delighted and distraught at the same time.
Norman Julian 28 Nov
Mark Spencer
What is this used for?
Carle Gregory
extinguisher mount for the bottom

Brian Musgrove
Unreal
John Lidstone
my goodness, every aspect of your bus you are turning your skills to achieve such high standards of restoration.
Well done Norm - I've never admired a fire extinguisher before!
Mark Spencer
That can't be the same one surly.
Norman Julian 28 Nov
This panel is right of the radiator looking at the front.
Very time consuming because of a rip at the bottom which was just patched.
I tooked the patch off and the panel needed straightening and welding.
I also replaced the rubber strip you can see here.
Originally they used a one piece strip about 60mm wide and then folded it up the top.
Doing this though the rubber just gathers at the bend and looks franking bloody awful.
I made the piece out of a wider piece of rubber and just cut the shape needed.
James Leonard Garrod
Smarty emu face.....
Norman Julian
Emu face!!! What did the emu ever do to you James Leonard Garrod
Gregor Neil Robertson
Tidy worthwhile job mate.
Particularly in the location - where the ‘face’ of the vehicle is a feature!
Norman Julian 28 Nov
I'm happy with the way this turned out.
Firstly stripped back and bogged all the small dings then 2 coats of etch primer.
Then a heavy coat of spray putty. 98% of the scratches and micro dings filled.
2 coats of primer surfacer then the top coat.
I have to put the 2 tags back on.




Glenn Gray
Awesome
Norman Julian
Thanks Glenn.
Peter Velthuis
Did you say you used bog. At least i used putty.lol. looks awesome Norm.
Norman Julian
I'm happy Pete. Thanks.
Norman Julian
Yeah! I took a leaf out of your book, Pete!
Charles Shipway
Fantastic effort = Fantastic finish well done Norman
Norman Julian
Thanks Charles.
Norman Julian 29 Nov
Todays job.
I still have to make the rods for this locking mechanism but I have given myself a few options.
I can cut a hole in the skin and put a handle and work it that way.
I can cut and leave a hole and have a square keyway option like the destination doors inside, or I can have no holes at all and open the door by the hatch door that gives access to the battery box inside as I was thinking of doing in the first place.



Andrew Blacklock
1. No hole
2 T key option
Feral Pigeon
Option 3 please, no hole for the original "in service look"
Norman Julian 29 Nov
Here is the finished article sitting in its restored mounting base (I placed a piece of rubber in the base for the extinguisher to sit on).
The restored mounting brace with a new leather strap.
The bottle also has all its tags put back on. It is now ready to go back in.
I looked up fire extinguishers last night to understand what colour does what job and the modern extinguishers are all red with a colour band around it.
In this case being foam it has a blue band.




Greg Scott
Great job norm came up nice ! Whats the chances of me finding one of these. ?
Norman Julian
I'd say pretty good.
Norman Julian
It will only be there for looks.
I will have a few of the ones below out of view in the bus.

Norman Julian 30 Nov
Not much in the way of progress done on the bus today.
Another issue took up most of the day.
I will explain very soon.
It is a good thing though. Anyway, I made the rods and attached them to this locking mechanism.
I deliberately made it a bit tight to use so even though it is inside you still need the square key to open it.

John Lidstone
We call the 'square key' a T-key in UK :)
Does that 'tightness' allow for a little dirt etc without jamming?







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