Norms Restoration - 31 Seater Projects

Project 1939 Leyland DT5 [1635]

2017


December - Find - Arrival











Norman Julian 6th Dec
Few more photos of the TD5






Gregor Neil
Robertson Panels all look well secured and flat as they should be.
David Oaten
So many original fittings and hard to obtain parts. Love it!
Norman Julian
I love this very basic technology from simpler days.
Norm Jullian 6th Dec
Brian Musgrove
What's that?
Norman Julian
Still trying to get my head around it Brian but it is part of the gravity feed fuel system.
Colin Sidaway
It's an autovac
Norman Julian
There is an inner and out chamber.
The inner chamber creates a vacuum which sucks up fuel from the fuel tank then it relies on gravity to take it from there to the engine.
Brian Blunt
There should be a vacuum exhauster on the engine for the brakes, which I think connects to the outer tank.
Autovacs can be very touchy when they get old.
Norman Julian
Bit of a learning curve for me but I will work it out.
Apparently it comes with a large workshop manual.
Norman Julian 7 Dec
Attempted first start up.

A video of the first attempt to start engine in 5 years

Garth Taylor
So now it is time to move to Plan B!
Norman Julian That happened for a little while till the batteries died. We worked something out it nearly kicked over, but all too late.
Chris Dempsey
Pity you didn`t have the crank handle Norm
Norman Julian
The crank handle was there. To be honest I never gave it a thought.
In any case the compression would have given both of us a heart attack. LOL
Frank Bugby
need a new site name like norms bus collection ?
Chris Dempsey
How about frogs and deckers for a new name
Norman Julian
Settle down boys. LOL.
Frank Bugby
still got the leopard ?
Norman Julian
Yeah the container!
Andrew Blacklock
Blowing any smoke out exhaust when u was cranking it?
Norman Julian
Never looked.
We were to busy trying to start her.
Andrew Blacklock
Norman Julian no smoke = no fuel getting to the pots
Alan Routh
It had the rur rur rur but your missing the chugada chugada chugada to make the broom broom
Norman Julian
The head gasket has an air leak. That you will definitely notice.
Andrew Blacklock
Sounds like compression leak from head but check exhaust manifold first
Steve Maher
Someone forgot the Start Ya Bastard
Norman Julian
That didn't work. I had to go and get some "Com on, start ya Bastard"!
Edward Parker
Did you check no one had push decompression lever behind fan thats what leak sounds like
Norman Julian
In the video when the engine is first started the decompressor was in that is why it sounded faster. Then he got out of the bus and pulled the lever and then started it again.
I was just reading the book and there is supposed to be fuel in the tank which I don't think there was so that means the autovac was sucking in air.
Just after this video was done I put in 10 litres of fuel in the tank and then filled the autovac again and reprimed the system and it almost started. The only thing was the batteries died and I went and bought 2 new batteries but I ran out of time and came home.
Gregor Neil Robertson
Wispy white smoke at exhaust equals fuel in cylinders but no fire equals air in the system or glow plugs knackered or injectors need checked and cleaned. Bleed system.
Hate to suggest easy start. Or blowtorch into air intake with the air cleaner taken off, while engine’s being turned over.
Check lift pump, (install a repair kit if necessary) injector pump, fuel lines blown through with compressed air, and flush tank.
Alan Routh
She'll be right norm. Old leylands always start. It'll be off the button next video
Norman Julian
This whole problem could be solved I think if I put an electric pump in the system and bypassed this antiquated system.
Norman Julian
Just adding to what I said above. The book said you can assist the battery with the crank handle while she is being started by the batteries.
Craig Parkinson
Pump the elements up on the pump till the lines are under pressure between the pump and injectors and it will start first go and ya won't flatten the batterys
Norman Julian
You have a bus with the same engine so you should know this system.
I think there is air getting in the autovac somewhere which wont make the system work properly.
Craig Parkinson
Did that with 2619 when I first got it
Brian Blunt
Norman Julian the autovac won't work unless the engine is running and creating a vacuum. You should be able to fill up the header tank to get it started. Looks like there is a tap/filter below the tank, make sure fuel is getting through there.
Norman Julian
The auto vac has a holding tank in the front and you fill that tank up through the top and it travels through. The bus can travel on that fuel for about 5 kms. The problem is that air can get it by a number of ways and there was a few leaks when the fu...See more
Norman Julian
What we might end up doing is putting a fuel pump in the line to just pump the fuel directly from the tank.
Craig Parkinson
no need just run it off a gravity tank direct to the pump
Norman Julian
Yeah! That's probably the way to go.
John Lidstone
I saw a Guy Arab MkIV with the 'failsafe Autovac by-pass fuel system' fitted only a few months ago.
Norman Julian
We did that. I remember that with the frog. Got a screwdriver under each one and pulled them up till there was too much pressure to do it anymore.
Chris Dempsey
Well if the next lot of batteries fail Norm just get a dozen people and push 1635 along the road and clutch start the old girl
Norman Julian
It only has to move 20 metres. That's all then the guy can hitch it up and bring her home. I can sort it out here. I did with the frog now she runs like a dream.
Craig Parkinson
Make sure you pop the Axel's out or you'll distroy the diff towing it
Norman Julian
Roger that!
Norman Julian
Alistair will be doing that. I have no idea how to.
Feral Pigeon
Have to dig up the clothes line in the way, first !
Norman Julian
Those lines have a ground socket.
Brian Blunt
If it won't fire at that cranking speed, clutch starting won't help.
Norman Julian
Craig Parkinson is right.
I will just bypass all the bullshit and put a small container beside the engine and have a hose connected straight to the injector pump and gravity feed it.
Gregor Neil Robertson
And if you’re lucky there’s no air on the injector side of the injector fuel pump.
Does the engine have glow plugs and if so do they work?
Remove them, power them up from a battery and see if they’re glowing?
Craig Parkinson
Has a bleeder tap on the front of the pump to release any air
Gregor Neil Robertson
That’s handy. On all the diesel motors I’ve dealt with I never encountered that. Great idea.
Norman Julian
All that blue stuff at the bottom of that box is silicone. There is a new one among the spare parts. I will just get the thing going any way I can to get it home.
Maxwell Mcroberts
A man on a mission and big boys toys
Norman Julian 6 Dec
Feral Pigeon
Can't believe the Waddingtons badge survived. ��
Scott Wilson
A repo that David Wilson had made in the 80's.
David Wilson
thats a replica I made
Feral Pigeon
David Wilson excellent repo ��
Norman Julian
I wasn't going to say!
James Leonard Garrod
Damn you both, Scott & David Wilson for 'Blowing Away' the 'romantic notion' of a lovely old badge surviving the ravages of time! Bugger bugger bugger.....
Frank Bugby
hope the model railway comes with the bus ?
Frank Bugby
all you need is a train set to play with now.
David Wilson
I have several originals - but too precious to go on vehicles
Norman Julian
Having an original one would be nice but it's not the be all end all. Actually I can do wonders with that example anyway.
James Leonard Garrod You could bury this one in cow poo & mud for six months to make it look old.....
Frank Bugby
��
Norman Julian 7 Dec
Some extra shots I took today.
























Graeme Knappick
It's beautiful.
I've fallen in ❤️ with 1635.
Norman Julian
The prize of the lot was a centre diff.
Probably the only one left in existence.
Charles Shipway
Good on you for finding the diff centre Norman
Norman Julian
Probably never use it Charles but it is good to have there if something happens.
Norman Julian 7 Dec
This saves me doing it.
Norman Julian 7 Dec
Greg Scott
Greg Scott Oooh i like those headlights. !
Norman Julian 7 Dec
Norman Julian
Gold!
Norman Julian
Probably last one in existence!
Andrew Blacklock
http://www.swansonsgaskets.com.au/
Norman Julian 7 Dec
Norman Julian
This is different to what I'm used too.
Andrew Blacklock
need a tesla battery from south aust lol
Norman Julian
I think this is done this way because it has a 12 volt system and a 24 volt system simultaneously.
Feral Pigeon
Could have been 24V start, 12V run.
A lot of trucks back in the day were.
Norman Julian
All the lights are 12 volt bulbs.
Carle Gregory
ACCO3070 was a 24v start and 12 running
Norman Jullian 8th Dec
A little update on the double decker.
The previous owner rang me today and said he managed to get the motor going but it wont idle. He said the hissing sound you heard got louder which means the head gasket has gone.
It isn't leaking oil.
Not sure about water yet because there isn't any in there yet.
The tow truck driver will be meeting me up there tomorrow and we will be bringing her back here.
The plan is to move her under her own power to the back gate which is around 15 metres then out into the back lane to be hitched up to the truck.
If however the bus wont move because she is in small hollows that she created herself over the years by sitting on soil, the truck has a side winch that will pull her out to the laneway.
Don't worry about the truck it is 20 tonnes.
That's the plan anyway.
Brian Musgrove
I would take extreme care adding water, when you know it's got a blown head gasket, not worth the risk to hydraulic lock the engine, and have water sitting in a cylinder causing rust.
Norman Julian
Thanks Brian.
Gregor Neil Robertson
Absolutely. Well said. If it’s running and no water - beware of seizing it.
Brian Musgrove
Gregor Neil Robertson I would agree, if you disconnect the water pump belt, so you don't stuff the seal, an old school diesel would run for 5-10 minutes with no problems
Gregor Neil Robertson
So start and run her for just those critical moments when a tricky manoeuvre is needed - assuming there aren’t transmission problems (clutch, seized brakes or just flat tyres)
Norman Julian
I ran the leyland for a short while when I got it with no water.
Only a short while mind you.
If water gets in the cylinders of the decker it wont hurt in the short term too much.
I have to move her around before she settles in the new shed when built....See more
Norman Julian Gregor
Neil Robertson These engines take a little while to heat up so for short spurts you can move them around without water in them.
Feral Pigeon
Norman Julian Does the engine have a de-compressor for starting by using the crank handle ?.
Norman Julian
Sure does.
If you have batteries that are a little bit sus you can operate the crank (when engaged) at the same time someone is trying to battery start.
It apparently helps assists the batteries when starting.
Gregor Neil Robertson
Omg that’s stress time.
And today I’ve got to move my Bedford lorry cab to the paint shop.
I’ve got a good big trailer but none of my friends free to help with lifting it in... maybe there will be chaps in its present location (garage where welding was done) who will be willing.
Know how you feel
James Webb
Go down to your local pub and buy some beers, the universal language lol.
I would love to help but the plane fare would kill me. LOL
Gregor Neil Robertson
The job went a dream. 4 guys lifted it.
Now to under seal it and then a good paint spray job.
Gregor Neil Robertson
She’ll get a proper going over while she’s on her back (it’s the lorry cab I’m talking about!)
Norman Julian
That is a healthy size trailer.
Gregor Neil Robertson
Norman Julian my neighbour’s.
I’ve got to stay friends there! My Freelander copes with it but a 3 ltr would be better.
Robert John Hood
Don't forget to remove the axles and the tailshaft Norm.
Norman Julian
Thought it was just the axles, Robert?
Robert John Hood
I've always removed both. 10 minutes.
I was more worried about something falling off tha Albion at speed.
The Leyland is a bloody beauty Mate.
You've done well for yourself.
Norman Julian
Thanks Rob.
I will know more when she is stripped down.
Norman Julian 8th Dec
Robert John Hood I'm curious.
If the axles are off then because there is nothing engaging the diff the drive shafts wont spin so what is your worry.?
Robert John Hood
With mine the worry was that the tailshaft was damaged at the harmonic balancer.
The danage wasn't visable initally.
The whole lot could have fallen out at 100 kph.
I don't know what the balancer set up is on yours but...
Have a look my friend.
Catherine Norman
We got lucky Norm when we rescued AEC regent 2590 with Alistair's help from Wellington we got her running and driving in about 3 days headlights installed and all.
Luckily she drove all the way back to Sydney under the control of Joe and Frankie our two volunteers without problem.
I even struggled to keep up with her in my car coming down the mountains and across Sydney.
Best wishes for tomorrow x
Edward Parker
Who u using to tow it Norman Julian
Norman Julian
Peter from Orange Heavy Towing.
Edward Parker
Ah good choice he good bloke moved quite a few things for me say hello for me
Norman Julian
Yeah sounds like it. He has moved Albert a few times.
Edward Parker
Yeah he moved semi from coonamble for me
Keith Gillian
Good luck with it norm
Gregor Neil Robertson
Sorry but can I display my ignorance as a mainly car and light commercial restorer.
Why disconnect between gearbox and diff for towing? Is it an auto gearbox? Or do you remove the halfshafts? Thanks for any info.
James Leonard Garrod
Gently, gently, catchee Monkey, Norm, don't harm that magnificent beast......
Norman Jullian 8th Dec
The mighty power plant. Most modern cars have twice the horsepower this has.
Andrew Blacklock
680 it. lol
Robert John Hood
But not the torque Norm.
Andrew Blacklock
All torque or talk ? lol
Norman Julian
You spoit the fun Robert. LOL.
Norman Julian
Between the torque and the diff, especially the diff, well . . .
Adam Draper
Pfftt 7.7 got nothing you need the 11.3 real power!!
Norman Julian
Sorry Adam.
Not into pissing contests. LOL
Andrew Blacklock
V8 terrier engine lol .....up your alley mate
Edward Parker
7 litre volvo be better repower option
Frank Bugby
Whats the dlff only a matter of apinion
Andrew Blacklock
lol
Norman Julian
That's bloody terrible Frank. LOL.
Stuart Gale
it may be norm... but it takes the crown ha ha
Brian Blunt
With a "cam-in-head" layout (not overhead cam) it was quite advanced for its time.
There is a petrol powered version of this engine which uses the same block

On its way to my place

Norman jullian 9th Dec
First bit done
Ian Smith
What company after Gov
Chris Dempsey
1635 back on the road
David Wilson
looks..............fantastic
Steve Maher
Under its own steam
Brian Blunt
If it has a blown head gasket, that may be an inappropriate term LOL
Brian Musgrove
Did you get it started?
Norman Julian
Yes Brian
Anton Frank
2 tickets to Circular Quay thanks. One concession !!!! ��
Phil Bugby
Nice to see something like that being saved
Norman Julian 9th Dec

Norman Julian
First thing I did David Wilson and Feral Pigeon was to take the hideous dress rims off. LOL.
Feral Pigeon
Norman Julian you are man with class and good taste, no doubt. ��
David Wilson
�� v good
Norman Julian 9th Dec
I don't exactly know when it happened but I have only ever liked the 31 seaters, specifically the Leylands.
Now I have the AEC and a few years ago I found my long lost favorite the Leyland 31 seater, but when did I start being interested in double deckers.
Boy am I in trouble.
Chris Dempsey
Just think its a frog with a second deck Norm
Norman Julian 9th Dec
Robert John Hood
The steer tyres on 1899 are heaps older than that. They are they same odd set that John Ward photographed her wearing on Spit Hill in 1968.
David Wilson
how's 1899 progressing Robert ?
Robert John Hood
Unfortunately I've been bogged down on other things David. The bodywork is complete and she's driveable.
I need to grasp the nettle and finish her.
There's certainly been enough time and money poured into the project.
Norman Julian 9th Dec



Steve Hardie
Home at last
Norman Julian
Yes Steve!
Has been a long stressful day.
David Wilson
have a nice glass of your favourite .....
Mark Ellery
Well done mate
James Leonard Garrod
"We're all going on a Summer Holiday" maybe, Uncle Norm?

Norman Julian 9th Dec
Nice sunset shots.
These will be the last photos I will be taking of her on this page.
Tomorrow back to the AEC.
I will start a separate group for her.
Stay tuned.






Chris Dempsey
Hi honey I am home with the new addition to the family
Catherine Norman
Well done Norm though when some guys buy things they hide them from their wives and say oh I've had that for ages lol. May be a bit hard to convince Marea that its been around for a while still a nice addition to the Julian family x
Norman Julian
She doesn't care what I do.
Catherine Norman
At least it keeps you out of the pub and she knows where you are lol
Norman Julian
I don't drink much Cath. LOL. Boring aren't I. LOL
Mark Ellery
Imagine how many buses you would have if you did
Catherine Norman
Just a nice guy Norm x
Norman Julian
I really am too! Just ask me I will tell you. LOL
Greg Gibson
What a great Christmas present to yourself.
Norman Jullian 9th Dec
I want to let everyone know that in the future it maybe a little harder to transport double deckers on trucks like the one you see in the photos here.
Apparently the RMS wants the vehicle being towed to have brakes that work.
At the moment that doesn't happen because these old buses have to have their engines running to be any good.
Buses of the single decker type obviously get transported on low loaders and the like but double deckers with no engines and gearboxes will otherwise have to have some sort of braking system set up on them or they wont be transported back through areas that have inspection bays.
Modern trucks and buses etc can have there air lines connected up with the truck towing.
Anyway this is what I was told today.
Robert John Hood
Bureaucratic bullshit.
Graeme Knappick
Exactly!
Carle Gregory
what he said
Brian Blunt
You should be able to put a dd on a lowloader, but it will need over-height permits to move, and you will need to be careful with route planning
Edward Parker
U can only go to 5mtrs ive been through that they just dont make it under even without wheels
Craig Parkinson
Will with a low boy trailer and I now have access to one
Edward Parker
Didnt think you could move motor vehicles tho Craig Parkinson
Craig Parkinson
Unregistered I can
Edward Parker
But ive asked you b 4 and you said you cant
Gregor Neil Robertson
So does the bus have cable brakes?
Should be dead easy. Just tie a few knots in the cables (well my ‘46 Rover 10 has rod brakes.
What a treat not having to bother with hydraulics.
Everyone should have ‘em) And that’s my lad by the way...
Edward Parker
Yet but when it breaks down or in accident rms or cops instruct it to be towed anyway or if being towed through checking station and get defected for not having brakes connect its silly as what they going to do ground combination and keep it at checking station as no one can move it without brakes it rediculous
Sam Hawkins
I would have parked it right in the way of them pricks when they told me to move it I would have told them that it will be moved to my destination or not at all.
If the professional tow truck driver was satisfied that the movement was safe then I’d question the “expertise” of the inspector
Hate the HVIS lottery.
Norman Julian 9th Dec

Video of the bus backing down the laneway


David Wilson
they were a sweet sounding motor - much nicer than a 600
Norman Julian
It's funny how things happen. It has only been less than 2 weeks from the time I heard about it for sale to arriving at my place. The same thing more or less happened with the AEC.
Carle Gregory
sound of that starting made me think of Stan Butler in On the Buses
Carle Gregory
once had a 1418 Benz start up like this problem was no air in the tank to stop it, ended up having to stall it
James Webb
Yer that's right, they used the exhaust brake for shutoff iirc.
Feral Pigeon
James Webb but 1419's didn't, but after 39 years since I last drove one, I can't remember how you shut down a 1419 Benz. ��
James Webb
I've only driven 1418 and 1924 Benzes.
John Lidstone now that's better :) with Autovac rather than 'gravity tank' too
Norman Julian
She looks really good from the front.
Norman Julian 9th Dec




Brian Blunt
Fake wheel nut covers. Feral Pigeon would not approve
Feral Pigeon
Brian Blunt that has already been bought to Feral Pigeon's attention. ��
Brian Blunt
Looking at the other photos, Brian now realises they are not genuine Leyland covers.
Double demerits for that.
Norman Julian
Wait till you see the next lot of photos Brian you will have a laugh.
Brian Blunt
I take bus preservation seriously, despite the foibles of some commentators
Norman Julian
Did I miss something!
Feral Pigeon
Norman Julian probably the long running "discussion" with some misguided members of the SBM fitting insipid wheel embellishments to the Leyland buses because in their opinion, "they look nice".
This is disregarding the fact the these wheel embellishments were never fitted to these buses while in government service.
A Museum should present its' exhibits in an authentic way, if it is to be taken seriously.
Norman Julian
Norman Julian Yep! I agree!
Charles Shipway Gentlemen for me this evidence of history in the making and am waiting to see more videos as time goes by till we witness the finished product
Adam Woodwards
You'd think they would paint the tow truck orange, or it should really be White Heavy Haulage.
Norman Jullian 9th Dec
James Webb
Are these similar to the Mack Kirkstall type diffs in the "R" model?
Norman Julian
Someone on here will know James.
Craig Parkinson
That diff is just about stuffed
Feral Pigeon
Maybe just a little worn (NOT), caused by a worm, apparently. ��
Craig Parkinson
It is as it's a solid bronze crown wheel and over time they deteriorate
Steve Hardie
It wouldnt be an American diff by a long shot.
Craig Parkinson
No
Norman Julian
Yes Craig you can see that it is worn but at the end of the day it is a spare.
I didn't even know I was getting it, so it is a bonus whether it is just about stuffed or not.
James Leonard Garrod
This is definitely beyond redemption, I'd like a look at the worm.
Feral Pigeon
Norman Julian after looking at your photos, it is amazing how DGT original and unmolested 1635 is. ��
Norman Julian
Andrew Blacklock! With all the connections you seem to have are there any companies that can make new crown pinions for diffs?
Andrew Blacklock
umm let me think about it
James Leonard Garrod
There is probably lots of these NOS in the UK, do you have any contacts in Bus organisations over there?
Norman Julian
There are no TD5s over there in England apparently so more than likely there aren't any.
James Leonard Garrod
Norman Julian , does this differential have a particular brand name/type? Is there another type of vehicle it may have been used in?
Norman Julian
Don't know. It will happen in time James. I only got it yesterday.
Brian Hooper
Scott Wilson has a good collection of diffs
Norman Julian
Brian Hooper.
That diff centre weighs more than a P76 engine.
Brian Hooper
Has a heap in a bus and 8 in the grass near the white d/d
Norman Julian
Someone will know hopefully.
Chris Dempsey
http://www.leylandbusparts.co.uk/
Welcome to Leyland Bus Parts
Leyland Bus Parts is a trading division of the Leyland Exports Group.
The Group is predominantly involved in the supply of commercial vehicle spare parts to clients in the UK and internationally.
LEYLANDBUSPARTS.CO.UK
Chris Dempsey http://www.leylandsociety.co.uk/torque2010.htm
Norman Julian 9th Dec
Enjoy . . .









Norman Jullian 9th Dec

Video of the engine running in the lane


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December 2017
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