Norms Restoration - 31 Seater Projects & Leyland DT 5 Project

1939 Leyland TD5 [1635 DD]

2019


Body September

Norman Julian 1st Sep
Today I had a break from the bearer and side pillar because I have to get a few things made, so I started putting back things from the emergency door down.
This brand new door which I done last year is now finished.
I made the bottom frame sill panel a while ago as you know and it has to go in first.
I also cut 2 new rods for the window and then took the whole door apart and reassembled it on the bus.
It is too heavy and awkward to carry it up and place it in position.
I'm pleased with how it turned out.





Norman Julian
These are the original hollow bars and they are too short.

Norman Julian 2nd Sep
I was practicing on how to use the beading machine today.
Getting the intersections to meet correctly is tricky and also the right width, which side of the line etc.
I gave up.
It was doing my head in.

Norman Julian
This picture shows the step intersecting.
Anton Frank
Your work it out buddy I'm sure ��
Gregor Neil Robertson
You could argue that badly finished beading is a lot better than none...
Bryce Pender
Move over coffee this is a job for beer.
Paul Andreatta
Just walk away for a while and walk back with a clear head usually works for me.
Mark Spencer
I'd bet that machine could do a whole lot more than that
Norman Julian 4th Sep
While I'm waiting for a few more rust repair panels, I finished some below floor painting on this new work as well as some sneak previews of what I am up for.
This fixed triangle shaped window is a real problem when it leaks.
This intersection of panels will be a lot of work.
These last few photos are from the drivers side rear upper panel.
A birds nest and a bird.
Norman Julian
All I want to do at this stage is repair the bearer and the lower part of the wall pillar and then I can lay the flooring.
The staircase is next on my mind.








Brian King
Your keeping busy Norm on these Spring days
Norman Julian 4th Sep
Today I picked up the bearer and 3 pillars that were made to specs.
I took more of the bearer out after discovering more corrosion.
I was going to join it just past where that huge gusset is (about half way to the wall pillar) but I found the remaining bearer a little loose.
I cut it off back to where the internal wall is.
One picture shows that there was only a small part still connected to the rest of the bearer.
Unfortunately now that I have to join it so far in I will have to remove so of the floor for easier access.


Norman Julian
This shows where the new bearer will attach.

Norman Julian
If you have a look in the centre of the pillar, you can see charcoal.
The wood that's in the middle has been burnt, probably through welding.

Norman Julian
That shinny bit on the right is where it was still connected.

Norman Julian
These 2 holes are where those bolts would have held the bearer to the chassis.
John Clarke
Bloody glad none of us are on the top deck!


Norman Julian
New grab rail brackets.

Norman Julian
These bits of bolts are all what's left of 5" x 3/8" bolts that would have helped bolt the body to the chassis.
Marcus Allaway
rust on them is like Gold the more you dig the more you find LOL
Allan Kent
Robert Stevenson
Reminds me of the bolts on the trailer coupling on a friends boat.
He picked the boat up from around Cairns and took it home to near Campbelltown NSW.
He was towing it with a Landcruiser tray back.
At one stage his friend was riding in the cabin of the boat.
Totally illegal of course, most of the way south from Brisbane.
Friend had picked up his wife for the return journey and it was a little cramped with 3 in the front.
When he pulled into the driveway at home, the trailer hitch parted company with the boat trailer.
Those bolts remind me of what he had.
Norman Julian
The bolts would be on the front and the back on both sides.
The whole idea was you would take the bolts out and lift the body off the chassis.
Made it easy I guess when doing complete overhauls.
Unlike the Brits, here in Australia it very rarely happened if at all.


Last updated
September 2019
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